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Oily Water Condensate Separators

Oil Water Condensate Separators, Oily Water Condensate Separators, Air Compresso
Oily Water Condensate Separators

Liquid contaminates are generated throughout compressed air systems. To protect down stream equipment the condensate has to be removed and discharge form the air system in an environmentally friendly manner.

Around 1% of liquid waste is actually oil contamination, the vast percentage of liquid contamination is water “infected” with a small percentage of oil from the compressor.

To store this liquid waste for disposal is bulky, messy, a potential Bio Hazard, and also very expensive

Condensate must be purified to strict legal levels before the water content from the condensate may be discharged into a drain. Discharging of contaminated condensates not only damages the environment, but is now illegal and leaves operators and CEO’s open to substantial fines.

An advanced low cost solution, Sepura offers a genuine alternative to more expensive machines.

Simplicity in design, constructions and operation makes the purchase cost the lowest in its class. The innovative design makes the unit easy to maintain and service, with the filter material produced form 50% waste recycled materials, this again reduces the impact on the environment

The new Sepura 3500 & 7000 series offer users high volume condensate oily water separation & treatment. With capacities up to 198 m3/min.

Money Back Guarantee. T’s and C’s apply

Talk to us for answers and avoid the fines

  • Meets the latest hazardous waste regulations
  • Avoids the risk of prosecution
  • Four models to choose form
  • Any type of condensate drain valve may be used
  • Effective separation of mineral, synthetic and polyglycol lubricants
  • Efficient separation of condensate allowing up to 99.9% of the condensate into the drain
  • Simple to install, operate and maintain
  • Performance guarantee 

** This statement assumes that all the correct selection information was made available to the Artic sales team member at time of purchase.

 

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HLK Series Adsorption Air Dryers


HL adsorption Dryer

Rating: 0.29 to 1.01m3/min

 

Standard  operating conditions: 7 bar pressure with a 38 degrees C ambient temperature and 38 degree C inlet temperature.

Dewpoint: -40 degrees C

 

Features

  • Minimum purge air ussage - saving the heat of adsorption maximises the moisture holding capacity of the purged air, minimising the amount required.
  • Long desiccant life - beds size tto prevent fluidization plus slow and complete regeneration prevent desiccant movement and deterioration.
  • Heavy duty purge exhaust muffler for quiet opperation.
  • Non-lubricated, soft seated control valves.
  • Stainless steel support screens and air diffusers-filters out gross contaminents, protects valves.
  • Furnished in cabinet for easy wall mounting completely assembled, pipe, and wired shipped with full charge of desiccant only hook-up of utilities is needed to opperate.
  • Vessels are constructed to meet the requirements of ASME code, section viii, devision 1 and stamped (optional, 55SCFM larger) 

How It Works

Compressed air enters the drier and is directed to left vessel by valve and then to the drier outlet through shuttle valve. A portion of the dried air is throttled to near atmospheric pressure by means of orifice. The extremely dry, low pressure air flows through and regenerates the desiccant in right vessel and is exhausted through purge/repressurization valve and exhaust muffler to atmosphere. After a set time, the automatic solid state timer closes purge/repressurization valve allowing right vessel to repressurize slowly. At the end of 3 minutes (when operating on a 6 minute cycle). Valve shifts and purge/repressurization valve re-opens. The main airflow is now dried by right vessel while left vessel is being regenerated.

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JBP Series Adsorption Air Dryers


JBP Series Blower Purge Adsorption Compressed Air Dryer, JBP Series Adsorption Air Dryers

JBP Series Blower Purge Adsorption Compressed Air Dryers 42 to 198 m³/min @ 7 bar

The JBP Series Adsorption Air Dryersof blower purge desiccant air dryers are designed & manufactured by Jemaco Flair for heavy duty applications where compressed air conservation and low dewpoints are an essential.

The key to reliability of the JBP Series dryer is;

  • High performance switching valves.
  • Heavy duty ring type air blower
  • Low wattage heaters with large surface areas
  • Programmable logic dewpoint controllers
  • Minus 40ºC dewpoint performance
  • Minus 73ºC is optional
  • Wide variety of instrumentation options
  • ASME vessel coded pressure vessels
  • Compu-Purge Dewpoint control option saves air wastage
  • Proven design history


For those who are serious about air quality Jemaco- Flair JBP air dryers from Artic Driers.
 
How It Works

The JBP Series dryer operates on a standard 8 hour fully automatic NEMA cycle. During this continuous process, one vessel is drying the incoming wet air for 8 hours. At the same time the other vessel is being re- activated with heated atmospheric air. The heaters are external of the pressure vessels. No imbedded / internal heaters are used. No cooling water or process purge air is required. Purge air flows are minimized with this system

Warning Large capacity dryers can be expensive to operate, ensure you have chosen the correct dryer for your application!

 

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SXD Condensate Drains

Condensate drain
SXD Drain
  •   Minimal air loss reduces operating cost for a quick return on investment
  •   Large diameter outlet orriface reduces the chance of blockage from contaminants.
  •   Automatic operation easily controls variable discharge loads 
  •   Various model sizes from low to high capacity to match compressor and flow requirements.  
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Bea Filters

air filter, drain trap
Bea air filter removes dust particales and water

-Discontinued Range-

-Please contact our helpful sales staff with regards to our new Filters-

Modern manufacturing industries require the cleanest, most reliable compressed air supply available. Compromising your compressed air supply can result in a reduction in product quality, affect site safety and can even result in a production line coming to a halt. A small investment in the VIP range of compressed

The air then passes through the second filtration layer, which consists of borosilicate microfibres. This allows the capture pf particles with sizes down to 0.01 micron and the formation of condensate droplets, which are conveyed to the outer coalescing layers of the cartridge. This outer barrier collects the droplets of water and oil, allowing them to run down to the bottom of the cartridge and into the filter bowl of the housing assembly. Although the compressed air element allow liquids to pass through, the retained solids eventually result in them becoming blocked.

The pleated construction of our ARS range of filters elements provides a very high surface area for the retention of the solids particles (± 4-5 times when compared to conventional rolled filter of most manufacturers); the result is an exceptionally long life & very low pressure drop for the element.

  • Direct interception (removal of coarse particles on the outside of the filtration surface)
  • Inertial impaction (removal pf particles thanks to the tortuous path formed by the microfibres).
  • Diffusion (fine particles adhere to the microfibres thanks to “Brownian motion”).

 

TYPEMAX FLOW RATENORMAL FLOW RATECONNECTPRESSURE MAXQ.TYREPLACE
 Nm3/hScfmNm3/hScfm-BAR-ELEMENT
CDF-10012072100601/2" Gas161ARS 100
CDF-1802201321801103/4" Gas161ARS 180
CDF-290330198290 170 1" GAS 16 ARS 290 
CDF-460500 300 460 270 1 1/4" GAS 16 ARS 460 
CDF-610680 408 610 360 1 1/2" GAS 16 

ARS 610 

CDF-9301000 600 930 550 2" GAS 16 1ARS 930
CDF-150016009601500900DN80161ARS 1400
CDF-21002200132021001240DN80 PN16162ARS 2100

-Discontinued Range- 

Jemaco Flair– Filters 60 to 340 m³/min @ 7 bar.


Jemaco Air Filter

Artic Driers offers a wide range heavy duty filters for air users with large air flows. from our partners,. Jemaco Flair. Manufactured in Korea to exacting standards.

The housing are fitted with a variety of filter elements to satisfy your most stringent air requirements.

  • 5µ to 0.01 Particle rating and coalescing type filtration
  • Pleated elements provided very long service life. Moulded end caps provide positive location.
  • Heavy weight design / construction
  • Flanged connections starting at 100 mm
  • Timed electric auto drain ensures reliable condensate rainage & easy maintenance.
  • Easy to read graduated & colour coded Differential Pressure Gauges ensure the correct service intervals

High quality compressed air from Jemaco- Flair & Artic Driers Int .

Warning: Low cost filtration can lead to low-grade filtration of your system leading too a loss in profits

 

CONNECTIONSFILTRATION ELEMENTS AVAILABLE
 5 MICRON1 MICRON0.01 MICRON0.003 MIRCON
100A FLG

GF 1080

PF 1080HF 1080CF 1080
150A FLGGF 1500PF 1500HF 1500CF 1080
200A FLGGF 2250PF 2250HF 2250CF 2250
200A FLGGF 3000PF 3000HF 3000CF 3000
250A FLGGF 4500PF 4500HF 4500CF 4500
300A FLGGF 6000PF 6000HF 6000CF 6000

 

CONNECTIONSFLOW RATE N.m3/min
100A 60

150A

83
200A125
200A166
250A250
300A333

 

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High Effeciency , Vacuum Filters for Medical Applications

medical filter, vacuum, bea
Bea Vacuum Filter for medical use

Bea has developed a new line of sterilizing filters, Vacuum filters, for medical use.

These filters represent a concrete answer to the increasing demand of sterile compressed air to be employed in both high technology production processes and critical medical applications.

Compressed air can be highly contaminated with particles and micro-organisms.

The Vacuum filters are ideal for the elimination of contamination from the pump and the atmosphere.

They can be utilized in all the hospital departments, including analytical laboratories and other pharmaceutical fields.

 

Characteristics and Maintenance.

The Vacuum filters are made up of two main parts; the filter element and the drain flask. It is essential to ensure that the filter is mounted correctly, with the air flow passing through the filter element from outside to in.

Additionally, daily checks of the drain flask should be made and any collected liquid vented. The filter elements must be replaced on a regular basis to minimize pressure loss, with a recommended maximum life of six months.

Efficiency

Standard test methods show the VACUUM filter cartridges to have an efficiency of 99,9998%. This equates to 0,0002% penetration when tested to BS 3928, exceeding the requirements of the National Health Service model engineering specification HTM 2022

 

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Compressed Air Water Separators

cyclonic
Water Separator

The new range of water separators is now available from Artic Driers.

For ½ to 80 mm screwed these are priced to sell. Complete with float type drains in the housing as standard. Timed electric drains are also available as an option

These units are available from stock right now!

Optional Extra - Artic 22 - Timed Automatic Condensate Drain

The ARTIC 22 3/8” timed automatic condensate drain eliminates the risk of human error and the costly aftermath, by providing regular controlled air system drainage, on time, every time.

The timer is compact & manufactured in tough ABS fire resistant material. The timers are manufactured to IP 65 NEMA 4 standard. Two externally mounted knobs that are graduated for ease of setting make timing adjustments easy. The opening time of the drain is from is 0 to 45 seconds and the interval between drains is 0.5 to 45 minutes

The timer can be manually triggered and is fitted with two high intensity LED's showing the operational status.

The ARTIC 22 timer is suitable for voltages from 24 V to 240 volt, while the brass bodied valve has a large 4.2 mm orifice Please specify coil voltage on order placement of order.

If your application has heavy solids we suggest that an inline Strainer/Shut off valve is used with the Artic 22. This allows the condensate drain module to be checked while in service

Options:

  • The Artic 22 valve is also available in a 40 bar and 80 bar version in brass as well as stainless steel.
  • Valve port sizes, ¼, 3/8 ½ . Please note 3/8 is our standard valve body
  • You can buy any item as a spare, bodies coils or timers
  • Coils available in 12AC 24 AC or DC, 110 and 220 volt
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HRE Series Adsorption Air Dryers


HRE Series Exhaust Purge, Adsorption Type Compressed Air Dryers, HRE Series Absorption Type Compressed Air Dryers

The HRE Series of exhaust purge desiccant air dryers are designed & manufactured by Jemaco Flair for heavy duty applications where compressed air conservation and low dewpoints are essential.

These are some of the key features of the HRE Series dryer;

  • PLC controller as standard
  • High performance butterfly switching valves.
  • Low wattage heaters with large surface areas
  • Programmable logic dewpoint controllers
  • Minus 40ºC dewpoint performance
  • Minus 73ºC is optional
  • Wide variety of instrumentation options
  • ASME vessel coded pressure vessels
  • Compu-Purge Dewpoint control option saves air wastage
  • RS 232 communication port as an optional extra
  • Proven design history

 

For those who are really, really, serious about air quality Jemaco- Flair HRE air dryers from Artic Driers

How It Works

The exhaust purge air dryer is similar to the heatless air dryer in that there is a purge loss however, because the purge air and desiccant is heated we can reduce the purge air flow to 7% of the dryers flow rate. By reducing the purge loss by half, we greatly reduce the operating cost of the air dryer.

Wet air enters the dryer and is diverted into the drying vessel where it is dried to – 40 ºC dewpoint, some 7% of this dried air is diverted into the regenerating vessel (de-sorption process) where it is heated and expanded to almost atmospheric pressure. This hot air comes into equilibrium with the desiccant and strips off the moisture thereby regenerating the back to full capacity.

The wet air is then exhausted to atmosphere. The desiccant is heated for +/- 3 hrs within a 4 hr cycle, to fully regenerate it. The heater is turned off for the last hour prior to vessel changer over, to allow the desiccant to cool down. The desiccant is not effective if its temperature is above 60 ºc so the bed is cooled down with cool dry compressed air at very close to atmospheric pressure. This minimizes the potential of dewpoint spikes (bumps) when the vessels change over at the end of a cycle

Warning Large capacity dryers can be expensive to operate, ensure you have chosen the correct dryer for your application!

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PSK Series Aborption Air Dryers


Aborption Air Dryers, Compressed Adsorption Air Dryers, PSK Series Heatless Desiccant Compressed Air Dryers

Rating: 1.62 to 93.93m3/min

Standard  operating conditions: 7 bar pressure with a 38 degrees C ambient temperature and 38 degree C inlet temperature.

Dewpoint: -40 degrees C

The PSK Series Aborption Air Dryers is the newest generation of heatless desiccant compressed air dryers, which are designed and built with confidence to offer the highest reliability in the industry.

The key to reliability of the PSK Series dryer is the proprietary air flow switching valve. Based on its superior design and proven performance this shuttle valve is covered by a lifetime replacement warranty.

  • Minus 40ºC dewpoint performance
  • Minus 73ºC is optional
  • Wide variety of instrumentation options
  • ASME vessel code option
  • Compu-Purge Dewpoint control option saves air wastage
  • Proven design history

For those who are serious about air quality Jemaco- Flair PSK air dryers from Artic Driers

How It Works

1. Oil, liquid and water particles are removed from inlet air by a pre-filter & filtered air passes through the lower shuttle vale into the on-stream vessel.

2. The wet air flows upward through the desiccant bed, which becomes dry air. Dry air @ -40ºC PDP (standard) or –73.3ºC PDP (optional) exists through upper shuttle valve and splits into process air & low flow purge air.

3. Purge air flows into top of regenerating vessel and dry purge air flows downward through vessel removing moisture from saturated vessel.

4. Wet purge air exists vessel through lower purge valve into exhaust muffler & to atmosphere as a vapour

 

Warning : Undersized dryers are ineffective & will provide you with hours of bad air quality !!


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